目录
第一章 设计任务书····························································2
1.1设计任务书··························································2
第二章 概述··································································2
2.1千斤顶的概述························································2
2.2 螺旋千斤顶的受力分析图··············································3
2.3千斤顶的功用及工作原理··············································4
第三章 千斤顶的设计与计算····················································4
3.1 螺杆的设计与计算····················································4
3.1.1 螺杆螺纹类型的选择··············································4
3.1.2 选取螺杆材料····················································4
3.1.3 确定螺杆直径····················································4
3.1.4 自锁验算························································5
3.1.5 结构····························································5
3.1.6螺杆强度计算·····················································6
3.1.7稳定性计算·······················································7
3.2 螺母设计与计算·······················································8
3.2.1选取螺母材料·····················································8
3.2.2确定螺母高度H及螺纹工作圈数u·····································8
3.2.3校核螺纹牙强度···················································8
3.2.4 安装要求·························································9
3.3托杯的设计与计算·····················································9
3.4手柄设计与计算······················································10
3.4.1 手柄材料························································10
3.4.2 手柄长度····················································10
3.4.3手柄直径····················································11
3.4.4 挡圈····························································11
3.4.5计算传动总效率η················································11
3.5底座设计····························································11
第四章 设计总结···························································12
第一章 设计任务书
1.1设计任务书
螺旋千斤顶构件设计(力学模型设计):
1. 设计螺旋千斤顶受力构件,进行受力分析和截面设计;
2. 编写设计计算说明书,包括:理论依据;计算公式,设计的实用性、先进性、经济性;
3.要求螺旋千斤顶其最大起重量为F=48KN和最大提升高度为H’=200mm;且耐磨性好。
第二章 概述
2.1 千斤顶的概述
千斤顶,又称举重器,是起重吊装作业中的一种常用工具。它具有轻巧简便,维护方便等优点。在吊装作业中,靠它可用很小的力顶起很重的机械设备,又可拨正设备安装的偏差和构件的变形等。同时,千斤顶还可以用多次重复递升的方法来达到很大的起升高度,且无冲击震动,因而被广泛用于安装和检修工作中。千斤顶是一种起重高度小(小于1m)的最简单的起重设备。主要用于厂矿、交通运输等部门作为车辆修理及其它起重、支撑等工作。其结构轻巧坚固、灵活可靠,一人即可携带和操作。千斤顶是用刚性顶举件作为工作装置,通过顶部托座或底部托爪在小行程内顶升重物的轻小起重设备。千斤顶的顶升高度一般为100~400mm,起重能力最大可达500t,白重约为10~500kg。常见千斤顶按其构造及工作原理,可分为齿条式、螺旋式(图2.1)和油压式三种。螺旋千斤顶是由铸铁底座,固定在外壳内的螺母和螺杆所组成,在螺杆上端装有托盘用以支承载荷,手柄用来旋转螺杆,螺杆后端的粗大的部分可防止螺杆完全旋出。对于工作场所受限制的地方,手柄不能转动整个或半个圆周时,可用棘轮扳手旋转螺杆。这种千斤顶的螺杆的螺旋角度小,自锁好,因而在顶重后能自动制动,不会自动下降,不需要装安全摇柄。工作平稳、准确、可靠(有自锁作用),构造简单耐用,因此,在安装工作中用得较多。
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